CJL-7 Flat Motor Coil Winding Machine
Specialized flat wire copper winding station engineered for starter motors and heavy-duty armatures with minimal edge stress and continuous tension synchronization.
Years of Engineering Heritage (Since 1998)
Modern Industrial Facility in Sanmen, Zhejiang
Patents in Automated Armature & Coil Winding
Multi-Axis Servo Mechanical Precision
Purpose-engineered standalone and in-line automated machinery covering armature winding, slot paper insulation, coil insertion, and coil wrapping for universal, automotive, and power tool applications.
Specialized flat wire copper winding station engineered for starter motors and heavy-duty armatures with minimal edge stress and continuous tension synchronization.
Fully programmable coil winder matching inductive load requirements, fitted with high-resolution digital tension brakes and dual spindle tooling.
Fully automated lead twisting machine designed for high-density commutators to ensure zero lead slack, controlled torque, and clean wire lay prior to fusing.
Automatic insulation tape and belt wrapping solution for starter field coils, delivering repeatable geometric thickness and dielectric protection against thermal fatigue.
Multilateral multi-flyer induction coil winder achieving up to 3000 RPM, purpose-built for three-phase standard industrial motor and pump stators.
Heavy-duty armature winder optimized for angle grinder, electric planer, and portable power tool rotors requiring reinforced slot fills and mechanical stability.
High-speed slot paper former and inserter for automotive alternators with continuous mechanical indexing, cuffing, edge-forming, and programmable lamination heights.
Simultaneous copper wire and wedge inserting station featuring dual hydraulic-servo driven pushers to maintain wire enamel integrity and maximize slot fill factor.
Modern electric motor fabrication requires high dimensional repeatability, exceptional copper fill factors, and zero insulation degradation during high-speed flyer winding. Traditional manual or semi-automated lines fail to meet the mechanical tolerances dictated by modern industrial standards (such as IE4 and IE5 efficiency levels) and dynamic balancing requirements exceeding 20,000 RPM in modern automotive and power tool armatures.
As a leading Chinese designer and manufacturer of turn-key armature, stator, and rotor production systems, Zhejiang Rilvo Automation integrates closed-loop multi-axis CNC systems, dynamic pneumatic/servo back-tension modules, and specialized tooling built from heat-treated tungsten steel and alloy matrix materials. This ensures your line eliminates mechanical wire pinching, copper necking, and lead crossover defects.
| Performance Parameter | Legacy Mechanical Rotor Lines | Rilvo Multi-Servo Integrated Rotor Line | Direct Manufacturing Advantage |
|---|---|---|---|
| Winding Cycle Speed | 1200 - 1800 RPM (Fixed cam driven) | Up to 3500+ RPM (Closed-loop servo sync) | +45% line throughput efficiency |
| Wire Tension Fluctuation | ±12% (Frictional mechanical brakes) | ±1.5% (Electronic servo dancer tensioning) | Eliminates micro-cracks in enameled copper |
| Commutator Indexing Precision | Pneumatic ratchet stop (±0.25°) | High-resolution absolute encoder (±0.01°) | Zero false hooking or welding burnouts |
| Tooling Changeover Window | 4 - 6 Hours (Extensive mechanical tweaking) | Under 25 Minutes (Recipe load + quick-clamp) | High-mix low-volume flexibility |
| Traceability & SCADA | None / Isolated counter | Full OPC-UA / Modbus TCP industrial integration | Real-time CPK analysis and scrap reduction |
Every machine developed at our 60,000 m² facility in Sanmen undergoes full-load continuous sample trials with customer-supplied laminations, wire spools, and commutators before factory acceptance testing (FAT) sign-off.
Strategic insights for factory procurement directors, operational engineers, and manufacturing leaders investing in electric rotor capacity.
While traditional round wire flyer winding remains ubiquitous in appliances and power tools, high-voltage vehicle subsystems and starter motors are moving rapidly toward flat copper conductors.
Purchasing individual standalone machines from disparate vendors is being abandoned in favor of consolidated turnkey production lines managed by single-source Chinese automation pioneers.
Tier-1 automotive audits demand real-time recording of every rotor’s manufacturing parameters to guarantee traceability and eliminate assembly-line recalls.
Established in 1998, we provide deep manufacturing infrastructure, verified technical pedigree, and end-to-end export support.
Operating a self-owned 60,000 m² industrial facility in the Shatianyang Development Zone of Sanmen, Taizhou. We do not outsource key mechanical machining, ensuring structural rigidity and tight concentricity across all winding spindles.
Staffed by 150+ dedicated specialists, including 36 R&D engineers and 8 senior technical titles. Our engineering team is spearheaded by a nationally awarded Knowledge-Worker Model engineer certified by the All-China Federation of Trade Unions.
Recognized as an official High and New Technology Enterprise of Zhejiang Province with 17 national invention and utility patents. Certified to ISO9001 Quality Management and China Compulsory Certification (3C).
Exporting directly to over 30 countries across Eastern Europe, Southeast Asia, South America, and the Middle East. Strategically located 2 hours from Ningbo Port, offering flexible Incoterms (FOB, CFR, CIF, EXW) and localized video FAT trials.
Clear, technical, and commercial answers for equipment procurement teams and production engineers.