Spot Welding Series
Automatic Spot Welding Machine
High-precision resistance and hot-stake fusion welder ensuring consistent joint integrity without damaging enameled wire coatings.
Inquire NowExplore our industrial-grade winding machines, commutator welders, inserting systems, and rotor lathing equipment designed for high-density slot fills and minimal thermal stress.
High-precision resistance and hot-stake fusion welder ensuring consistent joint integrity without damaging enameled wire coatings.
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Engineered for rectangular and flat copper profiles, maximizing slot fill factors for high-torque e-mobility and generator stators.
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Synchronous multi-axis servo insertion of pre-formed coils and insulating paper wedges with zero mechanical strain on magnet wires.
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Rugged dual-flyer winding platform designed for power tool armatures and universal rotors with dynamic wire tension compensation.
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High-speed concentric coil formation specifically designed for multi-speed induction motors, fans, and pump stator windings.
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Modular CNC industrial base facilitating high-speed spindle operations, tooling calibration, and custom automated assembly sequences.
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Ultra-precision diamond-tool finishing for commutators, achieving sub-micron runout, smooth surface finish, and minimal brush wear.
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Multi-point indexable fusing station with closed-loop constant-current control, designed for heavy-duty DC motors and automotive starters.
Inquire NowThe industrial ecosystem of Lausanne, Morges, Yverdon-les-Bains, and the wider Canton of Vaud demands unprecedented dimensional repeatability and material traceability for mission-critical electric drivetrains.
Lausanne’s health valley ecosystem creates extensive demand for micro-stator core winding machines. Miniature surgical tools, high-speed dental drills, and insulin delivery pumps require brushless DC (BLDC) stators wound with ultra-fine copper wires (down to 0.05 mm).
Our needle winding systems maintain micron-precise layer positioning, preventing internal wire crossing and premature insulation breakdown during repetitive autoclave sterilization cycles.
Situated within proximity to the Vallée de Joux, manufacturing facilities in Vaud serve luxury horology and automated micro-motion stages. Quartz step motors, micro-steppers, and independent sensor actuators necessitate high magnetic consistency.
Our compact winding architectures enable high coil turn densities and uniform magnetic flux linkage across compact volumes, reducing mechanical vibration and harmonic acoustic noise.
With cutting-edge engineering programs surrounding EPFL (Swiss Federal Institute of Technology Lausanne) and innovation parks, regional startups and tier-suppliers are actively prototyping high-power-density drivetrains for electric vertical takeoff and landing (eVTOL) aircraft and lightweight urban mobility.
Our flat wire shaping and hairpin winding equipment support complex stator tooth forms, maximizing copper fill factors above 72% to dramatically shrink drive mass.
Swiss research facilities and analytical instrumentation manufacturers require specialized canned motors and magnetically levitated turbomolecular vacuum pump stators. These motors operate under extreme environmental stresses, requiring complete elimination of micro-burrs and strict slot-insulation integrity. Rilvo's automated coil and wedge insertion machines utilize custom-machined tungsten carbide tooling guides that protect the polyimide slot liners from microscopic scratches, maintaining dielectrical breakdown thresholds exceeding 3,000V AC.
Procuring automated motor production machinery in Western Switzerland requires compliance with rigorous carbon footprint audits, CE marking, and industrial IoT protocols.
Modern Swiss manufacturing plants enforce end-to-end data acquisition. Machines installed in Lausanne and Romandy are increasingly required to provide open-architecture interfaces. Our CNC equipment provides standard OPC UA communication protocols, streaming real-time winding tension curves, per-slot wire counts, spot welding thermal graphs, and diamond-lathing feed forces directly to facility MES or SCADA dashboards.
Switzerland’s energy strategy encourages the implementation of ultra-premium efficiency motors (IE4 and super-premium IE5). Meeting these demanding standards within tight stator envelope constraints requires packing more copper mass into the lamination slots. Our flat-wire bending and automated wedge insertion solutions eliminate unnecessary dead volume, mitigating I²R winding resistance losses and enhancing core heat dissipation.
In high-reliability medtech, aerospace, and watchmaking sectors, destructive batch sampling is no longer sufficient. Production engineers mandate inline optical camera inspection, insulation continuity testing, and hook-fusing resistance monitoring at the station level. Defective parts are automatically segregated without interrupting continuous multi-spindle production cycles.
Zhejiang Rilvo Automation Equipment Co., Ltd. is an established high-tech manufacturer specializing in micro-motor production machinery, specialized commutator welding stations, automated flat wire shaping units, and complete electrostatic powder coating production lines.
Our expansive industrial headquarters in the Shatianyang Development Zone of Sanmen occupies nearly 60,000 m² of land area, housing over 150 internal CNC processing units, turning lathes, and inspection workstations. Operating under a certified ISO9001 Quality Management System and 3C standards, our factory owns 17 national invention and utility patents.
Led by a senior technical team featuring 36 R&D automation engineers and 8 senior national titles, we provide tailor-made tooling according to your 2D/3D stator drawings, custom slot configurations, and target production cycle times. We offer direct overseas shipping via Ningbo port with end-to-end FAT (Factory Acceptance Test) remote verification.
Essential details covering machine customization, electrical standard adaptation, CE compliance, shipping logistics to Western Switzerland, and technical aftersales.
Yes. All machines built for clients in Switzerland and the European Union are engineered with standard 3-phase 400V / 50Hz configurations (or custom 230V single phase where required). We integrate CE-compliant safety circuitry, including dual-channel safety door interlocks, safety light curtains, optical emergency stops, and genuine European pneumatic/electrical hardware such as Schneider Electric switches and SMC pneumatics.
Upon receiving your stator or armature CAD files (STEP, DXF, or PDF) along with magnetic wire diameter, stack height, slot dimensions, and insulation paper specifications, our 36-member engineering department completes a digital kinematic simulation. Custom needle nozzles, winding flyers, and wedge guides are precision CNC milled in-house to achieve exact fitment without wire chafing.
We do not ship unverified machinery. Buyers ship sample lamination stacks, commutators, and copper wire to our facility. We run continuous trials replicating your target cycle time. We deliver high-definition multi-angle video recordings, microscopic wire-enamel inspection reports, and dimensional calibration certificates. Customers may also conduct remote interactive video acceptance prior to crating.
We support FOB Ningbo/Shanghai, CFR, CIF Genoa or Rotterdam, and DDU/DAP directly to your facility in Lausanne or Canton Vaud. Standard machine builds require 30 to 45 business days depending on custom tooling complexity. Cargo is packed in export-grade, heat-treated vacuum fumigation wooden crates to protect sensitive servo ball screws from marine moisture.
Each unit ships with an industrial IPC or touchscreen PLC equipped with an English/multilingual UI, detailed maintenance manuals, schematic diagrams, and an emergency spare parts kit (nozzles, wire guides, cutters, heating electrodes). Our engineering support desk provides remote diagnostic connectivity, video tutorials, and technical support. Onsite engineer dispatch is available for turnkey line installations.
The Minimum Order Quantity is 1 set. We welcome both single-machine prototype orders for R&D laboratories and multi-station synchronized lines for tier-one high-volume manufacturing. We accept T/T payments and irrevocable Letters of Credit (L/C) denominated in EUR or USD.