SC Model Heavy-Duty Flat Wire Automatic Shaping Machine
Engineered specifically for heavy-duty automotive starter motor armatures, DC motor rotors, and high-slot-fill hairpin coil manufacturing. This automated station handles continuous uncoiling, straightening, precision dimension bending, mechanical forming, and automatic cut-off without enamel insulation scratching or stress deformation.
Industrial Parameters & Performance Standards
Every flat wire shaping unit is assembled under stringent ISO9001 quality guidelines and customized according to the buyer’s rectangular copper wire cross-section and armature core slot geometry.
| Equipment Model | SC-1B / 5-SC-2B Industrial Flat Wire Shaping Machine | Condition | 100% Brand New, Direct Factory Output |
|---|---|---|---|
| Rated Total Power | 10 kW (Optimized for heavy copper conductor shaping) | Operating Voltage | 220V / 380V (Standard 3-Phase or custom destination power) |
| Net Weight (Approx.) | 895 kg (Anti-vibration cast structure) | Applicable Material | Enamelled Flat Copper Wire / Rectangular Conductor Bars |
| Primary Core Components | Programmable PLC, High-Torque Electric Motor, Hardened Precision Gears | Core Application | Starting motor armature conductors, EV drive motors, BLDC stators |
| Quality Verification | Factory Outgoing Video Inspection & Machinery Test Report Provided | Warranty Coverage | 1 Year full warranty on core mechanisms; spare parts stocked |
| Surface Finish & Color | Industrial Anti-Corrosion Coating (Custom color per buyer requirement) | Origin & Port | Zhejiang, China (Export via Ningbo / Shanghai Port) |
| Standard Production Lead Time | 35 business days (Customized tooling based on customer drawings) | Packaging Standard | Export-Grade Fumigation-Free Solid Wooden Crate |
Zero-Enamel-Damage Forming
Engineered with polymer-coated guides and precision ground tungsten alloy dies, ensuring the enamel insulation of rectangular magnet wires is fully preserved during high-speed forming.
Intelligent PLC Synchronization
Equipped with an intuitive multi-language HMI interface, providing real-time feed-length calibration, step angle calculation, error diagnostics, and recipe storage for multiple armature sizes.
Modular Quick-Change Tooling
Tooling replacement for different conductor cross-sections or armature lengths can be accomplished within 20 minutes, minimizing line downtime during production switches.
Pre-Shipment Trial Verification
Clients can supply stator or rotor sample parts; our engineers perform live trial runs and provide video documentation prior to dispatch.
International Trade Security
Support for FOB, CFR, CIF, and EXW trade terms with secure T/T banking transactions in USD and EUR currencies.
Engineered Spare Parts Support
Complete documentation, wearing parts catalogs, wiring diagrams, and overseas remote technical guidance are supplied with every order.
Manufactured by Zhejiang Rilvo Automation Equipment Co., Ltd.
Zhejiang Rilvo Automation Equipment Co., Ltd. is an established high-tech enterprise specializing in the design, engineering, and automated assembly of micro-motor production machinery, stator and rotor coil manufacturing lines, and specialized welding equipment since 1998.
Operating from an expansive 60,000 m² modern manufacturing base in the Shatianyang Development Zone of Sanmen, Zhejiang, our facility integrates heavy precision CNC machining, electrical assembly workshops, and an in-house R&D engineering center with 17 national invention and utility patents.
Official Inquiry Email: [email protected]
Technical & Delivery Answers for Global Importers
Critical details regarding tool customization, testing, spare parts, and power compatibility.
1. Can the SC model flat wire shaping tooling be customized to our armature drawing?
Yes. Zhejiang Rilvo Automation Equipment Co., Ltd. customizes the feeding rollers, bending pins, and cutting dies strictly in accordance with your copper wire thickness, width, pitch, and rotor slot dimensions. Please send your 2D/3D part drawings for engineering evaluation.
2. How is wire enamel insulated against micro-cracking during bending?
The forming jaws and sliding blocks are manufactured from mirror-polished alloy steels with specialized surface hardness treatments. Combined with controlled multi-axis servo/mechanical feeding, this eliminates friction scraping and insulation thinning.
3. What are the packaging and export freight arrangements?
All units are treated with anti-rust oil, wrapped in multi-layer moisture barrier film, and secured inside a heavy-duty fumigation-free wooden case. Our factory is located near Ningbo Port, allowing swift FOB or CIF export logistics.
Ready to Optimize Your Flat Wire Conductor Production?
Submit your stator or armature specifications to receive a verified engineering layout, tooling recommendation, and formal quotation directly from our technical team.