ZB-302 Semi-automatic Wire Winding Machine for Planer 1900B Rotor
Configured with programmable tension controls and precision fixturing to wind armatures and compact rotors with zero wire-crossing flaws.
Engineered to deliver high fill factors, uncompromised insulation integrity, and reduced cycle times for industrial production environments.
Configured with programmable tension controls and precision fixturing to wind armatures and compact rotors with zero wire-crossing flaws.
Engineered for rectangular and flat copper profiles, maximizing slot fill rates and minimizing copper loss in heavy starter field assemblies.
Heavy-duty industrial workstation providing automated indexation and reliable flyer rotation for consistent high-volume stator & rotor fabrication.
Delivers precision thermo-compression welding for commutator tangs, guaranteeing sub-milliohm contact resistance under thermal load.
High-precision dual servo system that inserts primary stator coils and insulating wedges simultaneously without enamel coating breakdown.
Advanced constant-current inverter power supply specialized in copper-clad aluminum (CCA) and solid copper armature micro-welding cycles.
Purpose-engineered for next-generation BLDC and PMAC stator neutral points and lead terminaisons, ensuring repeatable high shear pull strength.
Fully programmable multi-axis servo platform allowing rapid changeover for varying stack heights and slot numbers across standard automotive frames.
Years Machinery Expertise (Since 1998)
Modern Industrial Facility
National Engineering Patents
Dedicated R&D Design Engineers
Factory Pre-Shipment Tested
The manufacturing landscape in Victoria, Australia—anchored by established precision engineering corridors across Greater Dandenong, Campbellfield, Geelong, and Clayton—is currently undergoing a decisive transition toward clean energy electrification, heavy commercial transit overhauls, and advanced automated assembly. In starter motor and alternator remanufacturing, as well as OEM brushless starter-generator production, the physical geometry of stator cores demands extreme repeatability, low harmonic disturbance, and absolute insulation preservation during high-speed winding and insertion cycles.
Procurement teams across Melbourne and regional Victoria require equipment adaptable to low-volume, high-mix rebuild frameworks as well as high-throughput automated cells. Our equipment caters to three distinct regional operational models:
Supporting remanufacturing plants servicing the Yarra Trams network, V/Line diesel-electric locomotives, and heavy transport depots along the Western Freight Corridor. Stators processed by our inserting and trickle impregnation systems withstand high thermal shock and continuous vibrational fatigue.
Victoria remains a central hub for aftermarket automotive components and commercial fleets. The integration of the SDN-32ZH commutator hook fuser and DQ-2 stator coil inserting platforms allows Victorian workshops to achieve cycle times under 38 seconds while lowering labor requirements by up to 65%.
Heavy machinery operating throughout Victoria's Goldfields, Latrobe Valley energy hubs, and regional agricultural developments requires starters capable of massive breakaway torques. Our flat wire forming and coil winding systems handle heavy cross-sectional wires up to 6.0 mm without insulation delamination.
As the Victorian government advances net-zero infrastructure targets and strengthens local manufacturing capabilities via the Victorian Industry Participation Policy (VIPP), procurement specifications are rapidly shifting. Machinery must align with three primary industry shifts: First, the proliferation of 48V mild hybrid starter-generators (ISG) requiring hairpin stator or complex wave-wound topologies. Second, the demand for embedded process verification—where machines store weld resistance profiles, insertion depths, and cycle telemetry to comply with ISO 9001 and ISO/TS 16949 supply audits. Third, the necessity for energy-efficient factory equipment running on standard Australian electrical baselines (415V, 50Hz, 3-phase, AS/NZS 3000 compliance).
Synchronized digital servo drives control flyer heads, indexing plates, and paper feeding assemblies within ±0.02 mm positional tolerances.
Tooling geometry accommodates slot fills upward of 78%, unlocking higher magnetic flux density and cooler running stator envelopes.
Real-time current monitoring adjusts for thermal resistance on every commutator bar, eliminating burnouts and incomplete fusions.
Stores hundreds of recipes for rotor stack lengths, wire dimensions, and winding turns, reducing tooling changeover times to under 15 minutes.
Combining 27+ years of specialized motor equipment engineering with direct end-to-end manufacturing oversight from our Sanmen, Zhejiang headquarters.
Established in 1998, Zhejiang Rilvo Automation Equipment Co., Ltd. has grown into a benchmark high-tech machinery builder specializing in stator winding, coil insertion, flat-wire forming, commutator welding, and integrated assembly equipment. Our facilities encompass nearly 60,000 m² of self-owned industrial ground in the Shatianyang Development Zone of Sanmen, with over 150 precision machining units operating under strict ISO 9001 and China Compulsory (3C) management protocols.
Unlike trading intermediaries, Rilvo maintains complete control over the fabrication chain. Our 36-member dedicated R&D engineering team, recognized through 17 national invention and utility patents, designs tooling, CNC algorithms, and mechanical assemblies in-house. This internal integration allows us to build customized fixtures according to client-provided lamination CAD drawings, guarantee tight concentricity limits, and conduct physical trial runs with customer sample cores prior to ocean dispatch from Ningbo port.
Direct answers addressing import protocols, electrical standards, customization, and after-sales support for Australian manufacturing entities.
Yes. All machines exported to Victoria are built to match 415V, 50Hz, 3-phase power standards and feature Australian-spec dual-channel emergency stop circuits, interlocked safety guards, and CE/ISO compliant enclosures ready for AS/NZS 3000 site sign-off.
We invite or receive actual lamination packs and copper wire samples from your Victoria plant. Our engineers machine custom tooling, perform prototype runs in our Zhejiang test center, and provide comprehensive video documentation alongside CMM coordinate inspection reports prior to dispatch.
We routinely deliver under CIF Melbourne Port, FOB Ningbo/Shanghai, or door-to-door DDU terms. All equipment is sealed within vacuum-barrier foil, packed in fumigated heat-treated export crates complying with Australian biosecurity standards (DAFF requirements).
Our automation systems utilize international standard components (e.g., Schneider, Omron, Airtac) that are readily sourced locally across Victoria. We back this with direct remote VPN diagnostics, high-definition step-by-step commissioning guides, and fast air-courier dispatch of critical spare parts.
Consult directly with our senior motor automation engineers. Submit your lamination drawings, stack heights, and target cycle parameters to receive an end-to-end tooling proposal, cycle analysis, and competitive factory-direct quote.